Electrical accidents – short-circuits, fires & more – cause considerable damage to both life and property every day in India. In most cases, the problems stem from sub-standard wires & cables which do not come with quality and/or safety assurances. There is no dearth of copper wire manufacturers in the country, each claiming to be the very best. The onus lies on buyers to do their research, check out the products of the top wire suppliers, and select the one that seems to be the most reliable. Here are some handy pointers that will help you zero in on the best copper wire supplier for your requirements.
The best insulated copper wire manufacturers typically have a complete range of wiring solutions in their portfolio. From regular copper magnet wires and enameled strips, to paper/fibreglass/douglas-covered conductors and bare copper wires – the company you select should have all types of products, to meet your custom requirements.
A focus on continuous improvement, and constant evolution over time, are key hallmarks of leading suppliers & exporters of copper wires. Checking the product portfolio of a company would give you valuable indicators regarding this. A dynamic, forward-looking manufacturer should focus on the renewables sector as well, with products like PV ribbons & bus bars, winding wires for wind turbines, and wiring solutions for electric vehicles featuring prominently in its portfolio. Always select a wire supplier that can serve as a one-stop solution provider.
When it comes to selecting insulated copper wires, there is no scope for compromises on the quality front. Go with a company that has all the relevant quality certifications (for example, ISO 9001:2015, ISO 14001:2015, ISO 45001:2018). The enameled copper wires that the company offers should be UL-certified. There should be stringent quality checks & inspections at multiple stages of the wire manufacturing process. Inquire about the production infrastructure of the company you are planning to select as well. This will help you rest assured about the supplier’s capability to provide the wiring solutions you require, on time.
Electrical wires with robust mechanical features and technical specifications are the ones that deliver the best results (both in terms of performances and service lives). Make sure that your preferred manufacturer uses completely annealed and electrolytically refined copper as the main raw material. Ask about the insulation class of the different types of wires (polyester, polyesterimide, modified polyester, etc.), along with their sizes/dimensions. Don’t just accept whatever a supplier offers – be a knowledgeable and ‘informed’ buyer.
A key indicator of whether a copper wire manufacturer & exporter will be able to satisfactorily meet your requirements is the type of professional success (or otherwise) it comes with. Reliability and availability are immensely important factors – and it makes a lot of sense to do business with a wire supplier that has a strong industry presence. For instance, Vidya Wires has been making quality-optimised copper wires for electrical applications for four decades.
Before finalising any particular enameled copper wire manufacturer, ask about its previous track record – and, if possible – buyer references. The first few interactions with the team should give you some idea about the level of transparency you can expect from that particular company. In case a manufacturer is reluctant to provide such details, take the hint and start looking for another supplier.
The copper wires, cables and conductors you select might have all the requisite domestic & international certifications – but if they are not suitable for your application(s), they would be of hardly any use. Hence, it is extremely important to clarify all doubts related to the usability of the wires, before making a purchase. Irrespective of whether you are looking for wires/cables for switchgears or transformers or generators or actuators – always make sure that the supplier delivers the ‘right’ products. Customisations, as required, should also be available.
As a buyer, you also need to be aware about the probable glitches that can affect insulated copper wires. Find out in detail from the manufacturer about the anti-corrosion features, heat-shock resistance, tensile strength, elongation, flexibility and other such vital features of the wiring solutions you need. Make it a point to ensure that the supplier you choose can be contacted as and when required (and it can deliver the required support services). Buying electric wires is not – and should never be – a one-shot game.
Look for wire suppliers that offer a seamless blend of quality, quick turnaround times, and competitive pricing. The top copper wire manufacturers follow agile, streamlined and innovative production technologies – managing overall costs efficiently, and offering cutting-edge solutions at highly competitive rates. Remember, the best wires need not be the most expensive ones.
In addition, you also need to make sure that the copper cables & conductors you purchase do not get damaged during storage & transit. This is where the importance of export-quality wire packaging comes into the picture. The supplier you choose should adhere to the PT4, 10, 25 (and other) and the latest DIN standards. Taking risks with electrical wires is never a good idea.
In their bid to source enameled copper wires at cheap rates, many buyers make the folly of choosing obscure copper wire suppliers to work with. It is very important to understand that there is no scope to cut corners and neglecting the quality/safety aspects, while choosing electrical wires. Ideally, make a list of your precise wire requirements, look for the best suppliers accordingly, make a shortlist of these companies, and select the one that would meet your needs in the best possible manner. Work with a reliable, reputed copper wire manufacturer – that’s the only way you can get safety & performance assurances, and complete peace of mind.
Understanding the precise requirements of customers, and delivering solutions accordingly is what Vidya Wires has been doing for more than four decades. The company offers a complete range of wires, cables & accessories in its portfolio – right from enameled copper wires and bare copper strips, to submersible winding wires, PV ribbons & bus bars, and more. As a ISO 9001:2015 certified company, Vidya Wires has a proper quality management system accreditation in place, ensuring that buyers get the best value for their money.